High-Efficiency Industrial Ball Mill for Optimal Grinding Solutions

Product Description

Product Description
Introducing the Advanced Energy Saving Ball Mill for Slag Grinding, an unparalleled innovation brought to you by Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. This state-of-the-art grinding marvel is expertly crafted to transform crushed materials into exceedingly fine powders with exceptional precision. Tailored predominantly for industrial and mining sectors, this mighty ball mill seamlessly handles a variety of materials including Mining Ore, Gold, Copper, Lead, Manganese, Iron, Slag, Silver, Aluminum, Limestone, and Gypsum Powder. Additionally, it serves critical roles in the fields of metallurgy, construction materials, and chemical industries. Its dual capability for wet and dry milling processes is matched by its adaptability to both open circuit and circular grinding with power feeders. Distinguished by its precisely engineered design, this machine showcases remarkable flexibility across an array of raw materials, facilitates swift operations, and boasts an impressive crushing ratio. Coupled with its substantial capacity and intuitive operation, it ensures efficiency and steadfast reliability across diverse operational scenarios.
Wet grinding ball mill working principle:
Central to the operation of the wet grinding ball mill is a finely tuned mechanism, where an electro motor drives the cylinder's rotation through a reducer. This dynamic action elevates the fragmented ore and steel balls housed within the cylinder, powered by the lining board's frictional and eccentric forces created by the continuous rotation. As gravity intervenes, ores descend, undergoing meticulous pulverization via impact and grinding forces. The crushed ores then exit through the cylinder's discharging section. Following this, the spiral classifier expertly sorts the discharged ores, rerouting coarse sand back to the ball mill through the joint feeding machine for further grinding. This feeding machine assures a consistent and uniform flow of materials, maintaining an uninterrupted stream into the ball mill. Here, the ground materials are efficiently discharged from the Chinaware ball mill. This sophisticated process enables the ball mill to operate incessantly, providing relentless grinding action 24/7, thereby establishing it as an indispensable asset in the realm of powder grinding technology.
Characteristics
1. Dive into innovation with our Advanced Energy Saving Ball Mill for Slag Grinding, a masterpiece of engineering featuring a robust design. Its impressive large ring gear, sturdy side cover, and steadfast large bearing ensure exceptional durability. Notably, the gear hub has been smartly oversized, promising an extended lifespan. Through the high-frequency quenching heat treatment applied to the modulated surfaces, the gear and sprocket are fortified for unparalleled resilience and longevity.
2. Experience the pinnacle of energy efficiency with our advanced ball mill, a revolutionary departure from traditional slide bearings with the integration of ball bearings. This transformation significantly reduces friction, enabling smoother startups while cutting energy consumption by an astounding 10-15%, setting a new benchmark in energy savings compared to conventional ball mills.
3. Elevate your processing capacity with our state-of-the-art ball mill. By utilizing the standard mill's discharge disc and grate plate, it achieves an impressive 20% increase in processing capacity over energy-saving conical alternatives, delivering superior performance and optimized output.
4. Refine your ore processing with our strategically designed discharge port, featuring a low mud surface to allow swift mud passage. This clever innovation effectively minimizes excessive ore grinding, ensuring a streamlined and efficient processing cycle.
5. Embrace versatility with our ball loading system that accommodates a harmonious mix of large and small balls, ensuring small balls remain perfectly positioned. This design maintains optimal working conditions, significantly enhancing operational efficiency and performance.
6. Enjoy a hassle-free installation with our client-friendly equipment design. The inclusion of a supportive frame simplifies the installation process at plant sites, ensuring a seamless setup experience that is both straightforward and efficient for clients.
7. Discover peace of mind with our sophisticated electronic control system, which incorporates comprehensive protective measures against motor overcurrent, power failures, and three-phase power supply imbalances. This ensures a 'worry-free' operational experience with unmatched reliability and tranquility.
Detailed Photos
Ball Mill Structure: The Advanced Energy Saving Ball Mill for Slag Grinding is an extraordinary feat of modern engineering, designed to optimize performance and efficiency. It boasts a sophisticated feeding system that ensures precise material introduction, coupled with an expertly designed discharging system for flawless output management. The ball mill is further enhanced by a state-of-the-art transmission system, featuring a high-efficiency speed reducer and a meticulously crafted small transmission gear. Complemented by powerful electrical machinery and an intelligent electric control system, this machine is a testament to innovation, bringing together an array of advanced components to guarantee seamless, robust, and highly efficient operation.

Product Parameters
The product guarantees an outstanding level of precision and excellence, ensuring that only the highest-quality items are delivered to our esteemed customers. There is absolutely no tolerance for non-conforming products. Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. has rapidly become a leader in both domestic and international markets due to the unmatched quality and reliable performance of its superior offerings.

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping
Typically, our state-of-the-art machines are expertly disassembled prior to shipment, ensuring their safe and secure arrival. We employ a variety of packing methods tailored perfectly to each machine's requirements. Choose from our diverse packing options: nude packing for simplicity, bundle packing for efficiency, grass rope packing for traditional touch, waterproof packing for protection, wooden pallets for stability, and wooden or carton boxes for complete security. Our Advantages
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly spans an impressive 5000 square meters.
Churun takes pride in being customer-focused and is devoted to delivering bespoke, comprehensive plant equipment configuration solutions. With nearly 300 production lines established in industries such as cement, chemicals, lithium mica, taconite, metallurgy, and solid waste disposal globally, our reach is expansive. Our team comprises seasoned industry experts, equipped with deep design acumen and vast experience. This has led to significant market achievements and earned us the trust and acclaim of our clients. As we forge ahead, Churun Heavy Industry remains steadfast in its commitment to professionalism, integrity, innovation, and adaptability, ensuring the delivery of superior and dependable equipment with technical solutions for our users.
The Headquarters of Churun is strategically located in Xuzhou city, sprawling across approximately 200,000 square meters. Our facility boasts more than 200 pieces of large and medium-sized metal processing lathes, riveting machines, welding equipment, and assembly tools.
Currently, our products enjoy widespread recognition and approval from both domestic and international clients. We have successfully exported to diverse regions including Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and beyond.

After Sales Service
Experience the Best in Customer Care: Our unwavering dedication to delivering exceptional after-sales service and customer consultation truly distinguishes us from the competition. We make accessibility and efficiency our top priority, always ensuring you can reach us through our sales hotline, email, Skype, or MSN at any time. With our swift and reliable service, we guarantee a response to your emails within an impressive 30 minutes.
Pre-Sale Services: Enthusiastic Engagement
Tailored to Your Needs: We meticulously design a comprehensive initial plan, expertly create the process flow, and manufacture equipment with precision to meet your unique specifications.
Sale Services: Dedicated Assistance
Onsite Expertise: Our proficient technicians are dispatched promptly to your site, ready to provide hands-on guidance for installation and adjustment. They ensure operator training, and conduct a meticulous check and acceptance process, guaranteeing everything meets your satisfaction.

After-Sale Services: Unwavering Commitment
Building Lasting Partnerships: We are dedicated to nurturing enduring relationships with our valued customers by committing to regular return visits, fostering a strong and lasting connection.
Your Peace of Mind, Assured: Enjoy the reassurance of a one-year warranty that guarantees your machine's consistent performance. To further minimize downtime, we maintain a robust inventory of spare parts, allowing for prompt shipment of replacements whenever needed.
We warmly invite you to explore our company and workshop, where innovation meets excellence. Eager to forge a successful partnership, we are dedicated to offering you the most suitable products at a competitive and reasonable price.
FAQ
1. Why we believe in Xuzhou Churun industries co., ltd:
1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
2.How long is the delivery time of your product?The delivery time is within 30 working days.3. Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.4.How long is the product warranty period?Our warranty period is 1 year, excluding wearing parts.5.What's the after sale service of your company?We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.6. Can your company provide wearing parts?We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.

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