Automatic Cane Sugar Industry Centrifuge

Product Description

Automatic cane sugar industry centrifuge
Importance of Sugar Centrifugals in Sugar Production Sugar centrifugals play a pivotal role in sugar production by facilitating the crucial step of separating sugar crystals from molasses after the crystallization process. This separation process is vital for achieving the desired purity, color, and granulation of the final sugar product. By effectively removing impurities and excess moisture, centrifugals ensure the production of high-quality refined sugar products that meet industry standards and consumer expectations.
Types of Sugar Centrifugals Western States manufactures both batch and continuous centrifuges for processing all grades of sugar and sugar cane. Western States centrifuges are used in both the beet and cane sugar industries, as well as other non-sucrose applications such as the manufacturing of the sweeteners dextrose and fructose.
Batch Centrifugals Batch centrifugals are a type of centrifuge used in various industries, including sugar production, for separating solids from liquids or for classifying particles based on density. In the context of sugar production, batch centrifugals are specifically designed for the separation of sugar crystals from mother liquor (molasses) after crystallization.
Continuous Centrifugals Continuous centrifuges are a type of centrifuge used in various industries, including sugar production, for separating solids from liquids or for classifying particles based on density. Continuous centrifuges are an integral part of modern sugar production, offering high efficiency, throughput, and continuous operation, which are essential for meeting the demands of large-scale industrial processing. Their automation features and consistent performance make them a preferred choice for many sugar refineries and processing plants worldwide.
Series and Parameters

No	Model	XJZ 1350-N	XJZ1400-N	XJZ1600-N	XJZ 1750-N
1	Dia of basket mm	1350	1400	1570	1600
2	Max.Speed mm	1450	1200	1100	1050
3	Max.load capacity kg	1100	1300	1750	2200
4	Working volume liter	797	870	1089	1370
5	G.force	1590	1007	1083	1048
6	Power of motor kw	90	110	200	250
7	Size mm	2756*1846*4466	2508*1900*5364	3120*2290*4920	3190*2190*4780
8	Weight kg	6200	8600	10000	12000

Structure:
Mainly includes machine housing and base, drum, screen, spindle, coupling, feeding system, probe device, washing system, mother liquid separation device, discharging system, gas control device, motor, frequency converter, PLC control system, etc.

Working principle. When the basket rotates at high speed, it will produce a centrifugal force thousands of times greater than its own weight, so that the sugar paste on the basket wall is subjected to the centrifugal force, and the granulated sugar crystal are intercepted in the basket by the screen to form a filter layer,Under the action of centrifugal force, molasses will pass through the filter layer and screen, and finally flow out of the basket hole wall to complete the separation of crystal and mother liquor.The primary sugar paste separation can be divided into four stages: sugar layer formation stage, centrifugal molasses removal stage,molasses washing stage and drying(separating) stage.

Operation of work cycle process

1 . Feed

2 . Speed up

3 . Hot water washing and steam washing

4 . Drying (Separating)

5 .Speed down

6 .Unloading

7 .Washing screen

As usual , there are setting 4-10 circulation each hour and those programs can be cancel or not totally depend on the actual request on site .

Factors Influencing Sugar Centrifugal Performance Centrifugal performance is influenced by various factors, each playing a crucial role in determining the efficiency and effectiveness of the separation process. Understanding and optimizing these factors are essential for achieving desired results in centrifugal operations.
Quality of Sugar Feedstock The quality of sugar feedstock directly impacts centrifugal performance. The characteristics of the feedstock, such as particle size distribution, moisture content, and impurities, significantly affect the separation efficiency. Contaminants in the feedstock can lead to increased fouling, reduced throughput, and lower sugar recovery rates. Therefore, ensuring the quality of sugar feedstock through proper cleaning, screening, and quality control measures is essential for optimal centrifugal performance.
Centrifuge Speed and Settings Centrifuge speed and settings play a critical role in determining the separation efficiency and throughput of centrifugal processes. The rotational speed of the centrifuge drum, along with factors such as the duration of the separation cycle and the angle of the conical section, influence the force exerted on the particles and the degree of separation achieved. Proper adjustment of these parameters based on the specific characteristics of the feedstock is essential for maximizing sugar recovery while minimizing energy consumption and equipment wear.
Maintenance and Calibration Centrifuge speed and settings play a critical role in determining the separation efficiency and throughput of centrifugal processes. The rotational speed of the centrifuge drum, along with factors such as the duration of the separation cycle and the angle of the conical section, influence the force exerted on the particles and the degree of separation achieved. Proper adjustment of these parameters based on the specific characteristics of the feedstock is essential for maximizing sugar recovery while minimizing energy consumption and equipment wear.
Environmental Conditions Environmental factors, such as temperature, humidity, and air quality, can impact centrifugal performance. Changes in ambient conditions can affect the viscosity and flow properties of the process fluid, as well as the efficiency of cooling systems and the stability of equipment operation. Therefore, maintaining stable environmental conditions within the centrifuge facility, through proper insulation, ventilation, and climate control measures, is crucial for consistent and reliable performance.
Benefits of Using Sugar Centrifugals Sugar centrifugals play a pivotal role in sugar production processes, offering a myriad of benefits that significantly enhance efficiency, quality of final products, and overall productivity.
High Efficiency in Sugar Separation Sugar centrifugals are engineered to efficiently separate sugar crystals from molasses and sugarcane juices, ensuring maximum yield with minimal wastage. By harnessing centrifugal force, these machines achieve rapid and precise separation, allowing for continuous processing of sugar slurry without compromising on quality.
Reduction in Sugar Losses One of the primary advantages of employing sugar centrifugals is the notable reduction in sugar losses during the separation process. By effectively isolating sugar crystals from the molasses solution, centrifuges minimize the loss of valuable sugar content through evaporation, which can occur in the separation of non-centrifugal cane sugars. This helps increase operational yield and reducing sugars lost in the manufacturing process.
Improved Quality of Sugar Crystals The use of sugar centrifugals leads to the production of sugar crystals with enhanced purity and uniformity. By swiftly separating impurities and unwanted particles from the sugar slurry, centrifugals contribute to the production of high-quality sugar crystals that meet stringent industry standards. This improved quality translates to superior taste, texture, and appearance of the final sugar product.
Cost Savings in Sugar Production In addition to improving efficiency and quality, sugar centrifugals also offer significant cost savings in sugar production operations. By streamlining the separation process and minimizing losses, these machines help reduce raw material wastage and energy consumption. Moreover, their robust design and reliability contribute to lower maintenance costs and extended equipment lifespan, further enhancing the overall cost-effectiveness of sugar production processes.
Applications and Industries Sugar centrifugals find widespread applications across various industries, primarily in sectors involved in sugar refinement and food processing. Their versatility and efficiency make them indispensable in these fields, contributing to enhanced productivity and quality assurance.
Sugar Refineries Sugar refineries represent the cornerstone of the sugar industry, where unprocessed materials undergo extensive processing to yield refined sugar products of exceptional quality. In sugar refineries, centrifugals play a central role in the final stages of sugar production, facilitating the separation of sugar crystals from molasses. This crucial step ensures refined sugar production with the desired purity, color, and granulation, meeting the stringent standards set by regulatory authorities and consumer preferences. Sugar centrifugals enable sugar refineries to achieve high throughput rates, consistent product quality, and operational efficiency, thereby driving profitability and competitiveness in the global sugar market.
Food Processing Industry Beyond sugar refineries, centrifugals also find applications in various segments of the food processing industry, where they contribute to the production of a diverse range of food products. In food processing facilities, centrifuges are employed for solid-liquid separation, clarifying liquids, and extraction. The versatility and efficiency of centrifugals make them indispensable equipment in food processing operations, enabling manufacturers to achieve optimal product quality, yield, and compliance with food safety regulations.
Choosing the Right Sugar Centrifugal The ROBERTS and TITAN lines of batch and continuous centrifuges continue the Western States tradition of robust design and efficient operation. Our lines of high-speed centrifuges combine modern manufacturing techniques with new alloys, advanced variable frequency drive system technology, state-of-the-art PLC controls, and touch-screen operator interfaces to make both lines of Western States centrifuges offer the most efficient and cost-effective products available today. Western States Centrifuges are fully compatible with your currently installed distributed control systems for the optimum control of your sugar production.
Considerations for Selecting the Appropriate Centrifuge Choosing the right centrifuge for your specific application is crucial to ensure optimal performance, efficiency, and cost-effectiveness. Several key considerations should be taken into account when selecting the appropriate centrifuge:
Processing Requirements: Evaluate the processing capacity and throughput required for your application. Consider factors such as batch size, production volume, and desired processing speed to determine the optimal centrifuge size and configuration.
Separation Efficiency: Assess the centrifuge's ability to achieve the desired level of separation efficiency for your application. Consider factors such as centrifugal force, rotational speed, and separation mechanisms to ensure effective separation of solids from liquids or classification of particles based on density.
Product Quality: Prioritize centrifuges that can maintain or enhance the quality of your end product. Consider features such as gentle handling, minimal shear forces, and customizable settings to preserve product integrity and characteristics.
Maintenance Requirements: Evaluate the maintenance requirements of the centrifuge, including cleaning, lubrication, and component replacement. Choose centrifuges with user-friendly designs, easy access to components, and robust construction to minimize downtime and maintenance costs.
Compatibility: Ensure compatibility with your existing process equipment and infrastructure. Consider factors such as footprint, power requirements, and integration capabilities to seamlessly incorporate the centrifuge into your production line.
Regulatory Compliance: Verify that the centrifuge meets relevant regulatory standards and certifications for your industry and application. Consider factors such as sanitation requirements, material compatibility, and safety features to ensure compliance with industry regulations and guidelines.
Cost Considerations: Evaluate the total cost of ownership, including initial purchase price, installation costs, operating expenses, and long-term maintenance expenses. Consider factors such as energy efficiency, durability, and potential cost savings in production efficiency when assessing the overall cost-effectiveness of the centrifuge.
APPLICATION
It is full automatic intermittent scraper discharge centrifuge, also called Sugar Centrifugal Machine, it is applicable to the separation of sugar paste in the sugar industry and the separation of crystalline solid / liquid materials in other food and chemical industries, such as glucose, xylose and xylitol, fructose, sodium sulfate, citric acid, sodium glutamate (monosodium glutamate), salt, etc.

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