Lightweight Vulcanizer for Belt Splicing with PVC

Product Description

Tool Specification and Parameter

Tool Specifications	FC-300	FC-600	FC-900	FC-1200	FC-1500
Effective length	305mm/12''	610mm/24''	914mm/36''	1219mm/48''	1524mm/60''
Effective width	130mm/5.1''	130mm/5.1''	130mm/5.1''	130mm/5.1''	130mm/5.1''
Weight lower part	10kg/22lbs	16kg/33lbs	20kg/44 lbs	28.5/56 lbs	32kg/68 lbs
Weight upper part	11kg/24 lbs	13kg/30 lbs	18kg/40 lbs	25.5kg/50 lbs	30kg/65 lbs
Total weight	21kg/46 lbs	30kg/63 lbs	38kg/84 lbs	54kg/106 lbs	62kg/133 lbs
Length	505 mm / 19.9 "	805 mm / 31.7 "	1105 mm / 43.5 "	1405mm/ 55.3"	1705mm/ 67.1"
Overall Height	220 mm / 8.5 "	225 mm / 9 "	225 mm / 9 "	225 mm / 9 "	225 mm / 9 "
Max. pressure	2 Bar / 28 PSI	2 Bar / 28 PSI	2 Bar / 28 PSI	2 Bar / 28 PSI	2 Bar / 28 PSI
Max. temperature	200 ºC / 390 ºF	200 ºC / 390 ºF	200 ºC / 390 ºF	200 ºC / 390 ºF	200 ºC / 390 ºF
Dimensions for transport (L x W x H)	770 x 370 x 310 mm (30 x 15 x 12 ")	1012 x 352 x 280 mm (42 x 15 x 12 ")	1312 x 352 x 280 mm (54 x 15 x 12 ")	1612 x 352 x 280 mm (68 x 15 x 12")	1912 x 352 x 280 mm (76 x 146 x 122")
Weight for transport	26 kg / 57 lbs	35 kg / 77 lbs	43 kg / 95 lbs	84KG/180lbs	96KG/210lbs
Price (USD)	9000	10500	12000	13000	14500

Splice Press machine
Safety and Operating Manual
WARNING!
IMPROPER OR UNSAFE use of this splice press can result in damage to the press and/or physical harm. This manual contains important information about product function and safety. Please read and understand this manual BEFORE operating the press. Please keep this manual available for other users and owners before they use the press. A copy of the Press Owner's Manual can be accessed on
Main Components
Clamp Bar Studs & Thumbnuts (4)
Top Press Beam
Handle
Press Connector Bolts (4)
Clamp Bar (2)
Bottom Press Beam
Start Button (green)
Eurotherm Heat and Time Controller
Umbilical Power Cable Connector
Pressure Controller
Pressure Relief Button (red)
Main Power Cable Connector
Introduction to the Splice Press
The splice press is an all-in-one solution for splicing thermoplastic conveyor belts (e.g. PVC polyurethane).
No external control box, air pump, or water cooling tank are required.
The presses are provided with electric heating and built in air cooling. The splice process runs fully automated.
•Splice pressure is applied by an internal compressor, max. 2 bar (28 psi)
•Heats up to a splice temperature of max. 200°C (392°F)
•Keeps it at the splice temperature (adjustable dwell time)
•Cools down to the cooling temperature (safe temperature to take the belt out)
•For thicker belts a preheat temperature and preheat dwell time can be applied
• The bottom heating can be set lower or higher than the top heating
• The splice surface is 190 mm wide (7.5"); the heated zone is 190 mm wide (5.1")
If the belt is relatively thick a problem might occur where the outside of the belt is at the splicing temperature too long, waiting for the inside to reach the required temperature. Molten material might flow away or discolor and fabrics might shrink. To avoid this problem from happening, the preheat option can be used. This option heats the belt up (outside and inside) to a temperature just below the melting temperature. After the preheat stage, the inside splice temperature can be reached much quicker, minimizing the risk for unwanted flow of material, discoloring or fabric shrinkage.
The reading of the display relates to the top temperature of the press. If more or less heat is required at the bottom of the belt, the "bottom heat factor" can be used. Please note that this factor relates to a plus or minus amount of heat (%), not to a specific temperature.
presses are available in 5 different sizes:
• 300 mm effective (12")
• 600 mm effective (24")
•900 mm effective (36")
•1200 mm effective (48")
• 1500 mm effective (60")
presses function on different voltages
1. presses are supplied with a flight case for both storage purposes and also for easy transport
to on-site jobs. 2. Place press in the flight case so the end with the power receptacles is facing the storage compartment. This will protect the receptacles from damage when transporting. 3. Flight cases have four wheels.

4. Flight cases can be stacked on top of each other, but need to be secured during transportation.

General Safety Rules

–Save These Instructions–

Signal words:

“DANGER” indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. The signal word is limited to the most extreme situations.

“WARNING” indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

“CAUTION” indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

Safety Symbol

This international safety symbol is used to identify and call attention to specific safety matters.

Safety Information

To Avoid Severe Personal Injury or Property Damage, read carefully and understand the following Safety Precautions.

overall safety rules

Danger

Terminate electrical hazards by removing power cord from wall receptacle or machine base inlet.

Danger

To Avoid Severe Personal Injury or Property Damage, read carefully and understand the following Safety Precautions.

Warning

Terminate pressure related hazards by pressing the red pressure relief button.

CAUTION

Press platens develop over 5 tons of clamping force. When operating the press keep the four press connector bolts in place by hand tightening.

CAUTION

Avoid temperature related hazards by handling press components and workpiece after fans shut down.

Safe Operation of Press

Locate a position in facility where appropriate voltage and power receptacles are available to operate the press.

Warning

Operating the press on incorrect voltage can cause serious damage and potential hazards. The following power cords are available:

a.230 volt; single phase

b230 volt; three phase

c.400 volt; three phase + neutral

d. 460 volt; three phase

Visually inspect power cord:

Danger

a.Inspect cord for damage. Do not use power cord in a damaged state. Either replace cord or have an electrician remove damaged section and reattach plug.

b.Confirm compatibility between plug end and power receptacle. If incorrect, find alternate power source or have electrician apply correct plug,


c.DO NOT plug power cord into wall receptacle at this time. Later in the operation, when ready to connect power follow these safe and proper operating procedures:

i. First, plug power cord into machine base power inlet.

ii. Second, insert plug end into wall receptacle.

Important! Only plug power cord into wall receptacle AFTER power cord has been attached to the tool.

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