Product Details
Product Description
Product Description
Insulated Insocoat bearings
Electric motors, generators and associated equipment are at risk when an electric current passes through their bearings. This can damage the contact surfaces of rolling elements and raceways in the bearings (electrical erosion) and rapidly degrade the grease. An additional risk in electric motors and generators comes from high frequency currents caused by the inherent stray capacitance.
The risk of damage increases where the application uses a frequency converter.
Insulated Insocoat bearings are designed to prevent electric current from passing through the bearing have the external surfaces of either their inner or outer ring coated with an insulating aluminium oxide layer, by applying a sophisticated plasma-spray process for an outstanding quality finish are a very cost-effective solution compared with other insulation methods.
Electrical pitting often occurs in the use of rolling bearings in high power electromotor, wind turbine generator and rail vehicles motor systems and cause sparks that damage the rolling contact surface, ultimately lead to bearing failure.
Electric insulated bearings therefore have been created and take the place of non-insulated bearings. we applies advanced surface modification process overlay a ceramic coating on the bearing ring, to insulate the electrical current flow into bearing substrate, so the electrical pitting is prevented and bearing's service life is extended.
It is significantly more cost-effective to provide for the use of electrically insulated bearings at the planning stage. As a result, customer benefit is increased through reduced maintenance costs and higher machine availability.
Bearing features
Protection against electrical erosion
With insulating properties integrated into the bearing, INSOCOAT bearings can improve reliability and increase machine uptime by virtually eliminating the problem of electrical erosion.
High electrical resistance
The aluminium oxide coating provides a minimum electrical resistance of 200 Ω and can withstand voltages up to 3 000 V DC.
Consistent electrical performance
Application of Insulated Bearings in Electric motors
1. Causes and harm of motor shaft voltage and bearing current formation
In the operation of the motor, any imbalance in the phase currents in or around the rotor's magnetic circuit can produce a rotating system flux linkage.
When the shaft rotates, these flux chains can generate a potential difference across the shaft. This potential difference is called the shaft voltage. The shaft voltage can excite a circulating current through a loop formed by the two ends of the bearing in the shaft and the casing (closed circuit), which is called the shaft current.
In addition, the rotor core has more remanence, For a wound rotor motor, shaft voltage and shaft current are generated if two or more windings are short-circuited to the rotor core or the shaft. the bearing current is related to the structure of the motor, the power of the motor, the magnitude of the drive voltage, the rise time of the pulse, the length of the cable, etc.
2. How to block shaft current - use electrically insulated bearings
In order to avoid damage to the bearing caused by the shaft current, effective measures should be taken to isolate the shaft current. For large motors with independent bearing housings at both ends, spacers made of insulating material can be placed between the bearing housing and the metal base. For a motor in which an ordinary bearing and a casing are integrated, an Electrically insulated bearing is generally used at one end thereof (often arranged at the non-spindle end).
For high requirements, insulated bearings are installed at both ends. The insulating bearing used is generally a method of attaching (generally coating) an insulating layer to the outer ring. In some cases, the inner and outer rings are also provided with an insulating layer.
Electrically insulated bearings avoid damage caused by electrical corrosion, so they are more reliable in operation than in conventional bearings. And compared to other insulation methods, such as shaft or housing insulation, etc. More cost effective and reliable.
CoatMaster (China Bearing manufacturer), As the exprienced Electrically Insulated Bearing manufacturer of China, Not only produce insulated deep groove ball bearing, insulated cylindrical roller bearing, insulated tapered roller bearing, insulated angular contact ball bearing and the other type of insulated bearing, but also supply complete and expert solution for electric motor and the other applications where need insulated bearing. if you have problem make you distracted about the insulated bearing, just contact with our bearing technical team.
>>
radiator Generators radiator WP4D66E200 WP4D100E200 WP4D108E200 WP6D132E200 WP6D152E200 WP6D167E200 WP6D180E200 WP10D200E200
>>
Commercial Multifunctional Fitness Equipment with Bench-75 Degress Machine
>>
10W 15W 20W 30W COB Fixture LED Ceiling Spotlight Light
>>
Houseng Roll to Sheet Paper Sheeting Machine Kraft Paper/Paperboard/Grey Paper Cut by Rotary Paper Reel to Sheet Cutting Machine
>>
Semi Finished Material X Cross Skeleton for CAT6 LAN Cable Use
>>
Frozen rabbit meat boneless skinless
>>
China Multifunctional Potato Carrot Peanut Tro Grlic Onion Harvesting Machine Potato Harvester
>>
Erikc Removable Kits Diesel Injector Shims Gap Gasket Adjusting Measuring Tools Disassemble for 320d Heui C6 Injector
>>
Red different size pine nut shelling machine / pine nut cone threshing machine
>>
High Efficiency Servo Energy Saving Plastic Injection Molding Machine/Equipment
>>
00.785.1167 Module DIPM2 00.781.9447 Printed Circuit Board WICB20 For Heidelberg CD74 Control Cabinet CD102 SM102 XL105 Electronic Unit Offest Printing Parts
>>
GN3401 P-Channel Enhancement-Mode MOSFET (-30V, -4.2A) Gem micro semiconductor Inc.
>>
Surveillance camera packaging carton Customized
>>
Sustainable Full-Grain 100% Vegetable-Tanned Cow Genuine Leather from Trusted Manufacturer
>>
customized logo printing medicine bottle highlighter marker set
>>
Toner CE285A 85A Laser HP Toner Cartridge for Printer HP P1007/1008/M1136/1213/1216
>>
Fiberglass Graphite Titanium Chrome Ore Processing Plant Spiral Separator Coal Spiral Chute
>>
Low-Speed 4000rpm Centrifuge with 10ml/15ml/20ml Rotor (TD4)
>>
Cable Mineral Insulated Rigid Fireproof for High Temperatures
>>
Lenovo 5D11K24449 DISPLAY FRU CSO MNG007ZA2-1 5D11K24449, `16inch 3.2K 165hz LCD screen