Ord-1000mm Induction Hardening Machine/Induction Heating Device/ Induction Heating Machine for Gear, Pipe Shaft and Rolling

Product Description

ORD-1000MM Induction Hardening Machine for Gear, Pipe Shaft and Rolling
The integrated modular induction heating equipment manufactured by our company is the newest high-tech product formed by adopting the most advanced power electronic power devices and unique converter control technology in the world with reasonable structure design. 1) This equipment uses the digital signal processing (DSP) digital real-time high-speed signal processor and DDS (Direct Digital Synthesizer) direct digital frequency synthesizer.
2) Using advanced digital control technology and digital phase-locked loop tracking technology and computer control technology, the system structure is safe and reliable, stable performance and simple operation.
3) Imported integrated circuit and power module are used to realize automatic frequency tracking. It has the characteristics of small size, light weight, high efficiency, energy saving, simple installation, high reliability and not easy to damage.
4) The heating speed is fast and the heating efficiency is high. It can control the heating temperature and time conveniently, and it is easy to ensure the heating quality and the running water operation.
5 )Visual digital display of voltage, current, frequency, power, heating time and so.
6) Can Predictable power, that is the power can be set before heating is turned on, with high accuracy. This function is not available for other similar products in the market.
7) Friendly man-machine interface:
Human-computer interaction can choose a variety of ways, such as LED indicator or digital tube display, touch screen display and control, text screen display, customers can choose at will according to their needs; from the function realization and operation settings, it covers the traditional mechanical button panel, making the operation and maintenance easier, more intuitive and more convenient;
8). Hardware isolation interface:
It can be compatible with the existing PLC on the market, and is conducive to the functional transformation of the existing PLC system and the further expansion of the automation system.
9). Remote communication interface:
10) Working mode: Constant current or constant power can be selected, your application will be constant power working be better.
11) The device is equipped with a striking red emergency stop button, which can be pressed quickly when an emergency occurs.Stop the equipment immediately to achieve protection measures.
12). Reasonable layout of the internal components of the equipment, the main control circuit board is centralized on the weak side to avoid the interference of the strong current to the control circuit and improve the control accuracy.
13). Induction Heating Machine have remote control function and adopt digital circuit control, power regulation can be adjusted from 0% to 100% resolution.
14). Water Pressure and water temperature meters in the machine, can monitor the water sitation.

Type	DSP-160KW
Work Power	3*380v/415v/440v/480v 50-60hz
The range of operating voltage	340-430V AC
Output power	160KW
Input current	240A
Fluctuating frequency	10-40khz
Timing (Heat time,Retain time,Cool time)	1-9999S
The flow rate of cooling water	0.15 Mpa 25L/Min
Water temperature protection point	40centidegree
Duty cycle	100% (40degree room temperature)
Weight	Approx:950kg
Size	Main Parts:800*1000*1800MM Transformer: 850*550*630MM

1,Parameter
Workpiece Clamp Length 0-1000 mm
Slider maximum stroke 0-1050 mm
Working Diamater 0-500 mm
The max tactical diameter 500MM
The max weight 200 Kg
Water Tank Height 600mm
UP and Down Speed 0-200mm/s
Rotation speed( stepless variable speed) 0-200 r/min
Up and Down Accuracy 0.05%
Rotation Accuracy 0.05%
UP and down way Workpiece Movement
Up and down Guide Rail Linear precision guide
Up and down Lead Screw Ball Screw
Top tip Clamp counterweight
Top tip Guide Rail Support Framework
Top Tip Lead Screw Double axis guide rail
Rotate Device Synchronous belt
Counterweight direct Optical axis
Counterweight suspension Chain
Up and down Motor 1.8KW Servo Motor
Top Tip motor 120W Adjustable-speed motor
Rotate Motor Servo/Stepping motor
Water pump 750W
Spray Water Value yes
The Quenching machine line structure Vertical
Human-Computer interface PLC
Control System PLC
Size: 1500mm*800mm*2200mm
Weight: Approx 1T
Pre-sale service:
1. recommend the most suitable machine for customers, according to their requirements.
2. Inquiry and consulting support.
3. Sample testing support.
4. View our Factory.
In-sale service:
1. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
3. Strictly check up the machine, before delivery
4. Delivery on time.
After-sale service:
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
technician to provide visiting service after checking with the customer and charge for a favorable price.
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment
maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance
and operation guarantee.

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