Lifetime Service Customized Galvanized Metal Steel Corrugated Aluminum Structure Coils Color Floor Decking/Deck Sheet Cold Roll Forming/Making Machine

Product Description

Lifetime Service customized galvanized metal steel corrugated aluminum structure coils color floor decking/deck sheet cold roll forming/making machine Our Advantages

Zhongyuan Machinery Manufacturer established in the year 2003,manufacturing and exporting Metal Roll Forming Machines.
All efforts are devoted to the research and development of how to provide customers with high-quality and durable molding machines
Our main product Metal Roll Forming Machine, such as C/Z Purlin Roll Forming Machine, Cold Sheet Forming Machine,Metal Deck Roll Forming Machine,Metal Deck Roll forming Machine. etc.
Our company has successfully established and passed the ISO9001 quality insurance system,
Also they had been approved with CE certificate.
For our roll former, 36 month free warranty,
And our company promises that we will provide product service life maintenance service.
Sales area Experience Machines produced

70+ countries 22+ years 1200+ sets
Product Parameters
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Machine model	Deck Machine	Operation way	Automatic machine
Certification	ISO9001,CE	Warranty	36 Months
Customized	Customized	Advantage	More 10 years life time
Weight	About 17.5T	Material thickness	0.7-1.2/0.8-1.6mm
Suiting material	Galvanized coils	Cutting material	Cr12MOV.,Hardness 58-60HRC
Main motor	11kw*2	Forming rollers qty.	34 stations
Shafts diameter	82 or 90 or 100mm	Roller Material	45# Steel, plated chrome
Machine frame	H450	Wall thickness	20mm
Forming speed	20-25m/min.	Transportation	In Containers,suiting for sea and road transmission.
Trademark	Zhongyuan	HS Code	84552210

Suiting Raw Material

Feeding width or coil width	1220mm (Can be designed as per buyer's request)
Material Thickness	0.8-1.2mm
Applicable material	Galvanized coils(GI coils)
Yield strength of material	235Mpa-350Mpa

Floor Deck Making Machine Components

Decoiler	1pc (Mechanical or hydraulic decoiler for option; capacity: 5T or 10 T or 15T for option )
Guiding Equipment	1set
Roll Forming Equipment	1set
Post-cutting Equipment	1set
Hydraulic Station	1set
PLC Control Panel	1set
Supporter Table	2 pc (automatic stacker for option)

Components description of floor decking roll forming machine
1. Guide device
Feeding material guide device, use high speed steel on both sides; its feature of
High hardness, high wear resistance and high heat resistance to guarantee long life of machine.
2. Rollers of machine
All Rollers manufactured from 45# steel
CNC machines can improve rollers precision.
Chromate finish on surface to add hardness of rollers.
3. High Accuracy Shafts
Solid shafts dia. 82 or 90 or 100mm for different material thickness.
All shafts are tooled twice by cylindrical grinding machine to ensure final precision.
Guarantee buyers get high accuracy deck sheet from Zhongyuan made machine.


4.Design bearings inside forming rollers
Design bearings inside the rollers to allow machine run with less loading so that rollers not easy to damage.
Ensure the same speed between all the rollers, no speed difference between rollers, improve the forming accuracy.
Bearings are helping to prolong machine life. Our made forming machines are allowed using more 15 years.
5. Main machine body
Machine frame made from H450 type steel by welding
Side wall thickness: Q235 with thickness of 20mm
Grooves are designed between the connection-wall to prevent movement of the connect-wall and enhance stability.
The material for Embossing roller: bearing steel GCr15 for long working life, heat treatment
Motor Driving, Gear /Sprocket driving transmission, about 32-steps forming stations
Main Motor=11KWx2, Frequency speed control
All the screw bolts with grade 8.8(Some other factories use low grade4.8) to ensure fix the machine structure tightly and long life during the machine running.
Forming speed :20-25m/min.
All processed rollers are assembled on the carpet to avoid scratching on the rollers' surface.
6. Automatic Cutting system
Post to cut, stop to cutting or no-stop cutting for option .
All cutting frame are heat treatment to remove the original stress of steel, reduce deformation, improve stability .
Cutting tool material: Cr12MoV,hardness can reach 58-60Hrc.
Machine can cut as buyers wanted sheet length,full automatically.
Hydraulic station provides power for cutting. Motor cutting for option .
7. Automatic PLC Control System
Control The Quantity And Cutting Length Automatically
Input the production data(such as production quantity,Length,etc.)on the touch screen , machine can finish the set production plan automatically.
One time buyer can set 20 batch data in the programme.

Components of control system	PLC, Inverter, Touch Screen, Encoder, relays, etc
PLC	Mitsubishi (Japanese brand) (Siemens for option)
Inverter	Mitsubishi (Japanese brand) (Siemens for option)
Touch screen	Mitsubishi (Japanese brand) (Siemens for option)
Encoder	OMRON or NEMICON (Japan brand)
Limit switch	Cut-to-Length Tolerance≤±1 mm

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