Heavy-Duty Ball Mill for Optimal Mineral Processing Applications

Product Description

Product Description
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly stands as a titan among the globe's premier grinding equipment research, development, and manufacturing enterprises. Boasting an unparalleled domestic team dedicated to grinding mill design and armed with cutting-edge process technology, our company is equipped with state-of-the-art production facilities. This empowers us to offer a comprehensive suite of services, including mill experiments, testing, measurement, and an extensive service supply system. Our advanced technology endows us with the capability to manufacture a diverse range of mills, including ball mills, rod mills, cement mills, bearing mills, and bushing mills, as well as overflow mills, lattice mills, and air coal mills, setting the industry standard for excellence.
Our Heavy-Duty Ball Mill, a pinnacle of grinding machinery, is engineered to pulverize crushed materials into ultra-fine powders. This series shines in industrial and mining sectors, adeptly handling materials such as mining ores, gold, copper, lead, manganese, iron, slag, silver, and aluminum, as well as limestone and gypsum powder. It seamlessly integrates into metallurgy, building materials, and chemical industries, producing exceptional results with both wet and dry milling. Whether for open circuit grinding or in conjunction with a power feeder for circle grinding, this machine's robust design offers unparalleled adaptability to diverse raw materials. It excels with its rapid operation, impressive crushing ratio, expansive capacity, and user-friendly interface, making it an indispensable tool for achieving superior grinding outcomes.
Wet grinding ball mill working principle:
In the realm of wet grinding, the ball mill's modus operandi commences with its electro motor propelling the cylinder's rotation through a reducer. Within this cylinder, the crushed ores and steel balls ascend to a calculated height, influenced by the frictional and eccentric forces generated by the cylinder's rotation. Gravity then takes command, causing the ores to cascade downwards, where they undergo systematic crushing through impact and grinding effects. The finely crushed ores are subsequently expelled from the cylinder's discharge section. Here, a spiral classifier categorizes the ore, with coarse sand being recirculated to the ball mill via a joint feeding machine for further grinding. This seamless feeding mechanism ensures a continuous, even flow of materials into the ball mill through the joint feeding machine, enabling the chinaware ball mill to deliver nonstop grinding performance, 24 hours a day, ensuring consistent, high-quality output.
Characteristics
1. Robust and Durable: Featuring a large ring gear, expansive side cover, and substantial bearings, this system ensures an extended service life. The gear hub, engineered for longevity, is treated with high-frequency quenching, enhancing surface modulation. Additionally, the sprocket undergoes similar high-frequency quenching to ensure top-tier durability.
2. Energy Efficiency: Experience significant energy savings with our ball bearings, which replace traditional slide bearings. This innovation minimizes friction, facilitating an easier start-up process and reducing energy usage by 10-15% compared to conventional ball mills.
3. Enhanced Processing Capacity: Thanks to the incorporation of a discharge disc and standard mill grate plate, this design boosts processing capacity by over 20% compared to energy-saving conical ball mills.
4. Optimized Ore Grinding: With a low mud surface at the discharge port, the design allows for rapid passage of mud, effectively minimizing excessive ore grinding.
5. Versatile Ball Loading: The system accommodates numerous balls of varying sizes, ensuring that smaller balls remain within, fostering optimal working conditions and efficiency.
6. Simplified Installation: Outfitted with a supportive frame, this equipment is designed for ease of installation at the plant site, simplifying the setup process for our clients.
7. Advanced Electronic Control: The electronic control system is fortified with protective measures against motor overcurrent, power interruptions, and imbalances in the three-phase power supply, ensuring seamless and "worry-free" operation of the ball mill.
Detailed Photos
Ball Mill Structure: This robust ball mill is meticulously engineered with an integrated feeding system, an efficient discharging system, and a powerful transmission system, including a speed reducer, precision small transmission gear, reliable electrical machinery, and sophisticated electric control, ensuring seamless operation and enhanced performance.

Product Parameters
Our commitment to excellence ensures that only the highest quality products reach our customers, with a stringent policy that prohibits the sale of any non-conforming goods. Thanks to the remarkable quality and reliable performance of our offerings, Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. swiftly captures market share both domestically and internationally.

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping
Before shipment, our machines are expertly disassembled and meticulously packaged to ensure safe and secure delivery. We offer a range of packaging options tailored to the needs of each machine, including: nude packing for simplicity, bundle packing for secure transport, grass rope packing for eco-friendly protection, waterproof packing to guard against moisture, wooden pallet packing for stability, and wooden box or carton box packing for ultimate safety. Our Advantages
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. spans a robust 5000 square meters, dedicated to engineering excellence.
Churun is a beacon of customer-centric innovation, crafting bespoke and comprehensive plant equipment configurations. With nearly 300 advanced production lines across global industries such as cement, chemicals, lithium mica, taconite, metallurgy, and solid waste management, we are at the forefront of technological advancement. Our team of seasoned industry experts brings profound design prowess and extensive experience, earning us remarkable market achievements and the trust of our clientele. Looking ahead, Churun Heavy Industry remains committed to professionalism, integrity, innovation, and forward-thinking, ensuring delivery of efficient, reliable equipment and cutting-edge technical solutions.
Headquarters of Churun proudly located in Xuzhou City, encompassing a sprawling 200,000 square meters. Our facility boasts over 200 sets of diverse large and medium-sized metal processing lathes, riveting machines, welding equipment, and assembly systems.
Our superior products have garnered acclaim both domestically and internationally, successfully reaching markets in Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and beyond, solidifying our global presence.

After Sales Service
Unparalleled Customer Support: Our after-sales service and consultation are second to none! Driven by an exceptional customer-centric approach, we are consistently available via sales hotline, email, Skype, or MSN. Unlike other companies, we guarantee a swift response to emails within a mere 30 minutes, ensuring your needs are promptly addressed.
Pre-Sale Services: Enthusiasm
Tailored Solutions: Our expert team will craft a preliminary plan, meticulously design process flows, and produce manufacturing equipment tailored to your unique requirements, ensuring an optimal fit for your specific demands.
Sales Services: Dedicated Assistance
On-Site Expertise: Our skilled technicians will be dispatched to your job site to guide installation, make necessary adjustments, and train your operators. We ensure a seamless handover by conducting thorough checks and acceptance procedures alongside you.

After-Sale Services: Unwavering Loyalty
Building Lasting Partnerships: Committed to nurturing long-term relationships, we conduct regular return visits to keep the connection strong and continuously support your needs.
Comprehensive Warranty and Support: Enjoy peace of mind with our one-year warranty, guaranteeing the uninterrupted operation of your machinery. Our maintained inventory of spare parts ensures immediate shipment of replacements, minimizing downtime.
An Invitation to Explore: We warmly welcome you to visit our company and workshop. We are eager to collaborate and provide you with the most suitable products at fair prices, ensuring a mutually beneficial partnership.
FAQ
1. Why we believe in Xuzhou Churun industries co., ltd:
1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.
2.How long is the delivery time of your product?The delivery time is within 30 working days.3. Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.4.How long is the product warranty period?Our warranty period is 1 year, excluding wearing parts.5.What's the after sale service of your company?We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.6. Can your company provide wearing parts?We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.

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